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Thread: Help with fuel pump wiring?

  1. #1
    Junior Member Mike5442's Avatar
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    Help with fuel pump wiring?

    Hello,
    I have recently acquired a beautiful 1982 DeLorean with about 16k on it. Unfortunately the previous owner let it sit too long so it needs fuel system work including a new pump etc.....

    I opened the access to the fuel pump (the rubber pump cap was missing) and came across a taped up splice on the pump leads, one was grounded to the frame, and I followed the other black wire back to the battery box onto a relay?. It doesn't look very professional to me and I'm not sure what it's function is.

    Can anybody identify this relay or have any ideas as to why it is spliced into my fuel pump circuit?? I've attached 2 pictures.DSCF0084 - Copy.jpgDSCF0083 - Copy.jpg

    Thank you!!!!

    -Mike

  2. #2
    Member STAINLS's Avatar
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    Quote Originally Posted by Mike5442 View Post
    Hello,
    I have recently acquired a beautiful 1982 DeLorean with about 16k on it. Unfortunately the previous owner let it sit too long so it needs fuel system work including a new pump etc.....

    I opened the access to the fuel pump (the rubber pump cap was missing) and came across a taped up splice on the pump leads, one was grounded to the frame, and I followed the other black wire back to the battery box onto a relay?. It doesn't look very professional to me and I'm not sure what it's function is.

    Can anybody identify this relay or have any ideas as to why it is spliced into my fuel pump circuit?? I've attached 2 pictures.DSCF0084 - Copy.jpgDSCF0083 - Copy.jpg

    Thank you!!!!

    -Mike
    Mike, you are 2 vins away from my first DeLorean. Welcome to the forums!
    A DeLorean is as it seems; devoid of creature comforts and cup holders. No element distracting driver from road. Gaudy. Elegant. Completely unapologetic. Fully loaded with all the amenities of a bygone era and, for that, it does take one back in time.

  3. #3
    Member STAINLS's Avatar
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    Assuming the number in your user name is a vin reference.
    A DeLorean is as it seems; devoid of creature comforts and cup holders. No element distracting driver from road. Gaudy. Elegant. Completely unapologetic. Fully loaded with all the amenities of a bygone era and, for that, it does take one back in time.

  4. #4
    Senior Member Bitsyncmaster's Avatar
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    That PO fix was probably because another component or connection failed. The RPM relay should power the pump and those do fail often. The inertia switch is what grounds the pump and those can fail. The connectors (that two pin one by the pump) also fails quite often. There are more connectors up by the washer bottle but those don't fail as much.
    Dave M vin 03572
    http://dm-eng.weebly.com/

  5. #5
    DMC Midwest - 815.459.6439 DMCMW Dave's Avatar
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    Quote Originally Posted by Bitsyncmaster View Post
    That PO fix was probably because another component or connection failed. The RPM relay should power the pump and those do fail often. The inertia switch is what grounds the pump and those can fail. The connectors (that two pin one by the pump) also fails quite often. There are more connectors up by the washer bottle but those don't fail as much.
    I agree - looks like a haywired replacement for a bad RPM relay by someone who didn't understand the circuit.
    Dave S
    DMC Midwest - retired but helping
    Greenville SC

  6. #6
    Senior Member
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    Mike,

    Have a look through your fuse and relay area above the battery area and accessed by removing the parcel shelf board in that corner behind the passenger seat. Compare what you see there to what you see on this schematic and report back the differences.

    Generally, the best thing for the long term health of the car (and you) would be to try to return it to it's originally intended wiring design. You can make changes as per the upgrades or recalls in some cases, but getting back to stock early on in your ownership will make your life easier in the end with this car.

    Welcome aboard!

    Fuse Box Schematic.jpg

    (This file and many others are also in the Resources section. This one got revised to make it clearer I think, but the content stayed the same).


    Sept. 81, auto, black interior

  7. #7
    Junior Member Mike5442's Avatar
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    Quote Originally Posted by STAINLS View Post
    Assuming the number in your user name is a vin reference.
    No sorry I didn't even think of that when I made my name! lol but Thanks! my VIN is 10268

  8. #8
    Junior Member Mike5442's Avatar
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    Quote Originally Posted by Jonathan View Post
    Mike,

    Have a look through your fuse and relay area above the battery area and accessed by removing the parcel shelf board in that corner behind the passenger seat. Compare what you see there to what you see on this schematic and report back the differences.

    Generally, the best thing for the long term health of the car (and you) would be to try to return it to it's originally intended wiring design. You can make changes as per the upgrades or recalls in some cases, but getting back to stock early on in your ownership will make your life easier in the end with this car.

    Welcome aboard!

    Fuse Box Schematic.jpg

    (This file and many others are also in the Resources section. This one got revised to make it clearer I think, but the content stayed the same).
    As yes absolutely! I am an electrician by trade so messy wiring is a big pet peeve of mine lol. I am in the process of assembling a parts order (including the updated fuel pump setup and manuals) but I wanted to clarify what looks like a hack job first.

    In the picture I posted of the relay in the battery compartment, the red wire coming off this rogue relay goes up into the fuse area but I will have to trace it further. So my assumption that this relay doesn't belong there is correct I take it?

    I do want to add when I crank the engine I do get voltage at the connector (made me wonder why something was spliced into the circuit)

    But anyways, thanks for the info so far. When I get a chance I will report back my findings!!

    -Mike

  9. #9
    Senior Member Rich's Avatar
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    Quote Originally Posted by Jonathan View Post
    Have a look through your fuse and relay area above the battery area and accessed by removing the parcel shelf board in that corner behind the passenger seat. Compare what you see there to what you see on this schematic and report back the differences.
    Generally, the best thing for the long term health of the car (and you) would be to try to return it to it's originally intended wiring design. You can make changes as per the upgrades or recalls in some cases, but getting back to stock early on in your ownership will make your life easier in the end with this car.
    +1

    You do want to get back to the OE component and wiring arrangement. The RPM relay - that seems to have been bypassed or tossed - provides a safety interlock such that if the engine stops turning then a second later the fuel pump voltage is switched off. It also keeps the pump from running continuously if you move the key to ON and decide not to crank the engine. The RPM relay can cause problems of its own as others note, problems readily solved by sorting out its connection or replacing it. Carrying a spare isn't a bad idea when you are done putting the wiring back in shape.
    March '81, 5-speed, black interior

  10. #10
    Junior Member Mike5442's Avatar
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    Alright I traced the wires coming off this mystery relay:

    (Terminal numbers are in the picture of the relay)
    The black wire off terminal #85 goes to ground.
    The white wire off terminal #86 went up under the dash but is cut and not attached to anything (anymore at least)
    The yellow wire off terminal #87 splices on to a black wire and runs to the fuel pump.
    The red wire off terminal #30 runs up into the fuse box area and attaches to the "Door Lock Breaker" (#36 on the fuse layout picture above).

    Apparently this relay must do nothing anymore as terminal #86 is cut, so the relay cannot close anymore. (I'm not sure what kind of switch was used up near the dash to close the relay but it isn't there anymore)

    My question is: So when is the "Door Lock Breaker" powered or what is the function of it? In other words; why would someone grab power from the "door lock breaker" to run the fuel pump?; Does it sound like something that would have been done to bypass the inertia switch and/or RPM relay?

    I've attached a picture of the fuse box area and the mystery relay. In the picture of the fuse area, the red wire cutting across the "Door lock module" onto the "door lock breaker" is the red wire coming off the mystery relay.

    Maybe I'll just wait until the new pump arrives and a get everything ready to start her up and find out for sure. Thanks!

    -Mike

    DSCF0109.jpgDSCF0112.jpg

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