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Thread: Stuck Tight Fuel Filter

  1. #1
    Member StainlessSteelDream's Avatar
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    Stuck Tight Fuel Filter

    Hey Everyone,

    I'm trying to change my fuel filter, I did it a number of years ago, and I think I overtightened the banjo bolt at the top because I can't get that nut to crack.

    Any tips? There's not much room to work fro the bottom? What if I cut the filter canister in 1/2 so I can get to the bolt easier? Or channel locks on the canister?

    Just looking for suggestions.

    Also any tips on how to get the hard line out of the angle fitting? the nut comes of easy but to pull the conical fitting from the elbow is nigh impossible.

    Thanks

    Mike
    Last edited by StainlessSteelDream; 06-08-2015 at 10:25 AM.

  2. #2
    Senior Member Bitsyncmaster's Avatar
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    Both the filter and accumulator, I remove the mounting bolts so I can get a crows foot and impact wrench onto frozen parts.

    But if you don't have an impact, you need to leave it mounted so you can use a wrench. Maybe a pry bar on the wrench if you can fit something to do that.
    Dave M vin 03572
    http://dm-eng.weebly.com/

  3. #3
    Senior Member
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    Removing the C.V. shaft would give you more leverage.As for the bottom fitting reinstall the nut loosely and use a small brass hammer to give the elbow fitting some sharp wacks....sometimes many are necessary
    Rob

    Quote Originally Posted by StainlessSteelDream View Post
    Hey Everyone,

    I'm trying to change my fuel filter, I did it a number of years ago, and I think I overtightened the banjo bolt at the top because I can't get that nut to crack.

    Any tips? There's not much room to work fro the bottom? What if I cut the filter canister in 1/2 so I can get to the bolt easier? Or channel locks on the canister?

    Just looking for suggestions.

    Also any tips on how to get the hard line out of the angle fitting? the nut comes of easy but to pull the conical fitting from the elbow is nigh impossible.

    Thanks

    Mike

  4. #4
    Member StainlessSteelDream's Avatar
    Join Date:  Jun 2011

    Location:  Calgary, AB

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    Thanks guys

    Wondering if it might be easier to undo the fuel line @ the distributor and pulling it out with the filter, but might be harder to reroute it back on reinstall.

  5. #5
    DMC Midwest - 815.459.6439 DMCMW Dave's Avatar
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    Quote Originally Posted by StainlessSteelDream View Post
    Thanks guys

    Wondering if it might be easier to undo the fuel line @ the distributor and pulling it out with the filter, but might be harder to reroute it back on reinstall.
    That works. Yes, it's trickier.
    Dave S
    DMC Midwest - retired but helping
    Greenville SC

  6. #6
    Member StainlessSteelDream's Avatar
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    Quote Originally Posted by DMCMW Dave View Post
    That works. Yes, it's trickier.
    Just FYI, I ended up doing a "hybrid" of this, I cut the fuel line a couple of inches from the fuel filter banjo fitting. I was then able to get the filter out and with a workbench vice, a wrench & hammer, got the banjo bolt loose. After that I used brass barbed line splice to connect the fuel line from the engine to a short length of fuel injection hose attached to the banjo fitting (with fuel injection clamps) should be easier to remove next time, just hope the I was able to seat the splice far enough into the old teflon hose to stay put.

  7. #7
    DMC Midwest - 815.459.6439 DMCMW Dave's Avatar
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    Quote Originally Posted by StainlessSteelDream View Post
    just hope the I was able to seat the splice far enough into the old teflon hose to stay put.
    Yeah- because if it doesn't you'll spray 60PSI gasoline all over the exhaust system. I don't like splices in that hose.
    Dave S
    DMC Midwest - retired but helping
    Greenville SC

  8. #8
    Senior Member
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    You should consider replacing the hose as it will be a major fire hazard if it fails. It's not worth the risk to the car and your safety to save a few bucks.
    Rob

    Quote Originally Posted by StainlessSteelDream View Post
    Just FYI, I ended up doing a "hybrid" of this, I cut the fuel line a couple of inches from the fuel filter banjo fitting. I was then able to get the filter out and with a workbench vice, a wrench & hammer, got the banjo bolt loose. After that I used brass barbed line splice to connect the fuel line from the engine to a short length of fuel injection hose attached to the banjo fitting (with fuel injection clamps) should be easier to remove next time, just hope the I was able to seat the splice far enough into the old teflon hose to stay put.

  9. #9
    Member StainlessSteelDream's Avatar
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    Quote Originally Posted by PJ Grady Inc. View Post
    You should consider replacing the hose as it will be a major fire hazard if it fails. It's not worth the risk to the car and your safety to save a few bucks.
    Rob
    Thanks. I clamped it good with fuel injection clamps. But it's on my radar to replace soon; just needed to test out the new fuel pump and be able to move the D off my lift.

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