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Thread: New Overheating Issue and Growing Laundry list of Frustration

  1. #71
    Senior Member Bitsyncmaster's Avatar
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    Quote Originally Posted by Boxbot View Post
    450 Kpa.
    65 PSI is not to high for primary pressure. It should be 75 PSI but most cars are running around 70 PSI that I've tested.
    Dave M vin 03572
    http://dm-eng.weebly.com/

  2. #72
    Senior Member Boxbot's Avatar
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    Quote Originally Posted by Bitsyncmaster View Post
    65 PSI is not to high for primary pressure. It should be 75 PSI but most cars are running around 70 PSI that I've tested.
    Not to second guess Dave, but can anyone confirm?

  3. #73
    '82 T3 FABombjoy's Avatar
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    D:02:01 in the service manual has the specifications.
    Checking value: 4.9-5.5 bar
    Setting value: 5.1-5.3 bar

    4.5 bar (450kPa) would be a bit low.
    Luke S :: 10270 :: 82 Grey 5-Speed :: Single Watercooled T3 .60/.48 :: Borla Exhaust :: MSD Ignition :: MS3X Fully SFI Odd-fire EFI :: DevilsOwn Methanol Injection

  4. #74
    Senior Member Bitsyncmaster's Avatar
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    Quote Originally Posted by FABombjoy View Post
    D:02:01 in the service manual has the specifications.
    Checking value: 4.9-5.5 bar
    Setting value: 5.1-5.3 bar

    4.5 bar (450kPa) would be a bit low.
    So you want to set 5.2 bar (75.4 PSI) if your adjusting it to design. I set mine but I did not notice any change in engine operation from where it was at 70 PSI.
    Dave M vin 03572
    http://dm-eng.weebly.com/

  5. #75
    Senior Member Boxbot's Avatar
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    From mechanic:

    The control pressure out of the warm up regulator is showing that pressure, which the spec should be 49-53 PSI. We should have been seeing 345-375 kPA at the temperatures we were working at.

  6. #76
    Senior Member Bitsyncmaster's Avatar
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    Quote Originally Posted by Boxbot View Post
    From mechanic:

    The control pressure out of the warm up regulator is showing that pressure, which the spec should be 49-53 PSI. We should have been seeing 345-375 kPA at the temperatures we were working at.
    OK. Your control pressure is to high. Most likely you need a rebuilt warm up regulator but if the filter on the WUR (inlet screen is plugged or dirty) that can cause the pressure to be to high.
    Dave M vin 03572
    http://dm-eng.weebly.com/

  7. #77
    Senior Member Boxbot's Avatar
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    Quote Originally Posted by Bitsyncmaster View Post
    OK. Your control pressure is to high. Most likely you need a rebuilt warm up regulator but if the filter on the WUR (inlet screen is plugged or dirty) that can cause the pressure to be to high.
    That's where we started. I mentioned on page 7 they pulled and examined the CPR (warm up regulator) and said it looks like new. They pulled the return hose but control pressure is still too high.

    I've asked them to order shims for the primary pressure regulator. Not sure what else it could be.
    Last edited by Boxbot; 06-20-2019 at 04:40 PM.

  8. #78
    Senior Member Bitsyncmaster's Avatar
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    Quote Originally Posted by Boxbot View Post
    That's where we started. I mentioned on page 7 they pulled and examined the CPR (warm up regulator) and said it looks like new. They pulled the return hose but control pressure is still too high.

    I've asked them to order shims for the primary pressure regulator. Not sure what else it could be.
    It won't be corrected by adjusting the primary pressure unless that is to high.
    Dave M vin 03572
    http://dm-eng.weebly.com/

  9. #79
    Senior Member Boxbot's Avatar
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    If it's not the CPR or the return hose, what else could it be? Could CPR need to be rebuilt even if not clogged?

  10. #80
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    The CPR can lose calibration, the screen can get plugged up and the wiring for the internal heater burns up. To understand the CPR better read D:01:11, :12. To test it get the fuel pressure gauge on the system and refer to the chart and specs on D:02:01. Before testing the CPR verify the vacuum hoses are hooked up correctly and not leaking.
    David Teitelbaum

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