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View Full Version : Frame & Body My improved trunk carpet!



JohnZ
07-28-2015, 06:58 AM
Hi buddies! Lately I've been installing Toby&Misty shock tower brace and it went very well. Installation is easy and support from T&M is awesome! They're really special and magic people, always ready to help you and give advices!:thumbup2:

I preferred their bar over the traditional straight one because I did not want to have the bar coming over the carpet and between luggages. Instead, I wanted it to be underneath the carpet and not interferring with spare tyre removal. The benefits are cool: now when I brake I go straight without shaking, then on bumps the steering wheel stays still and generally speaking I feel the front end much stable. I can't tell about stability on high speeds and while turning, since I don't go that fast.:rollin:

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Anyway I did not like how the original carpet was sitting in the trunk with the brace on. It was just too high, the whole assembly shaked and it was hitting the mounting bolts. I wanted to create something that could embrace the new surface better, soft and plain at the same time.

So I ended up designing a new concept for the trunk carpet. At first I took some inner and outer measurements, then I reported that distances on a special fabric which is hard and soft together, it's usually used to insulate rooms in the construction industry. It's something like that:

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I did two layers of the wooden original outline and 2 more layers where the peak of the brace was higher. Doing this, I tried to create a plain surface where to put the carpet. When everything was done, I glued all togheter and I put a brand new black carpet which is wider than the original one, covering all the trunk area without any "air" on the borders and angles. Also, I cut the original wood and put it where the spare tyre is, because I needed a hard surface there.

And voilĂ*! Now the carpet sits perfectly straight, with no "valleys" and no "mountains". It's soft but hard at the same time and it's completely over the trunk area! I'm VERY satisfied with the result. I also have to thank my technical partner Jack, who helped me realizing this idea from scratch!!

:Headspin:

Random pics now!

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TxGlenn
07-28-2015, 07:12 AM
Nicely done!

SS Spoiler
07-28-2015, 08:09 AM
classy

Chris 16409
07-28-2015, 11:28 AM
How much space is between the shock tower brace and the spare tire? I use a full size spare from a Chrysler so my spare sits higher than the original.

vps3922
07-28-2015, 05:37 PM
Very awesome. Can you send some measurements or is it better to completely customize it?

Morpheus
07-28-2015, 06:25 PM
That looks really sharp!

TxGlenn
07-28-2015, 08:38 PM
Is the top layer padding? Or is it something hard?

Jeffu
07-29-2015, 03:22 PM
Very nicely done indeed!

Dangermouse
07-29-2015, 10:01 PM
I like that a lot G.

jackb
07-30-2015, 12:34 AM
Nice!!

Doogie
07-30-2015, 10:52 PM
nice job!

JohnZ
08-12-2015, 05:16 AM
Thanks everybody!

Well the space between the bar and the tyre is between 2 and 3 centimeters... I think it may vary from car to car :)

I think it's best that every one take its measurements, for the same reason before... you never know if something that is in my car works for yours! :D

The top layer is simply carpet, which is wrapped around the soft layers underneath.

;)