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View Full Version : Frame & Body Torsion bar retaining bracket hole repair!



Drive Stainless
03-22-2016, 03:42 PM
I attempted to adjust my torsion bar this weekend, but was unlucky when reinstalling the bracket. One of the holes stripped out! Damn!

Luckily, a Timesert can be used to make the repair. I used an M8x1.25 x 8mm (length) stainless steel insert. You do NOT want to use an insert that is longer than the depth of the threaded hole you are repairing, or the insert will not lock securely in place.

First, a pic of the Timesert case and a sample nut (from a parts car) that is identical to what is inside of the roof box.

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Next, a pic of the Timesert kit contents. Note that the normally provided M8x1.25 inserts are TOO LONG for this application.
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Lastly, a pic of the completed repair. I elected to do repair both holes as a preventative measure and because double-the-repair = double-the-fun! Red Loctite was used and will cure overnight before the next attempt.

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Chris 16409
03-22-2016, 08:34 PM
While adjusting the torsion bars on a friend's car, one of the captive nuts for the torsion bar plate was knocked loose. We were able to lift the nut back into place with an old credit card and re-insert the bolt. We got lucky.

David T
03-22-2016, 09:01 PM
Sometimes the bolts are installed "cross-threaded" and it messes up the threads. Use new bolts with your inserts. Install the bolts finger tight so you know you are not cross-threading by keeping the force of the torsion bar off the bolts till they are all the way in. As long as you are doing this, check the other side too.