Used these boiler brushes to break free the loose rust inside the roof box.
https://uploads.tapatalk-cdn.com/202...f4aa0e59e4.jpg
Vacuumed out the rust debris
https://uploads.tapatalk-cdn.com/202...00527c8356.jpg
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Used these boiler brushes to break free the loose rust inside the roof box.
https://uploads.tapatalk-cdn.com/202...f4aa0e59e4.jpg
Vacuumed out the rust debris
https://uploads.tapatalk-cdn.com/202...00527c8356.jpg
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I emptied this whole can into the roof box.
https://uploads.tapatalk-cdn.com/202...4b6a7db475.jpg
Well there's a leak area
https://uploads.tapatalk-cdn.com/202...4439e5e2e7.jpg
Called it a night. Driving the car with an 80# door just held up with a piece of lumber seems somewhat dangerous....
https://uploads.tapatalk-cdn.com/202...d8b38c394b.jpg
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Use some wood on those vice grip jaws. Or you can use a Jorgensen clamp. I use these many times for different clamping needs.
https://www.amazon.com/Jorgensen-Siz...3&sr=8-16&th=1
Surprisingly the teeth on my visegrips matched up pretty well with the splines. I was just using the. For something to tap on with a hammer. I kept removing them and putting the splined plate back on to make sure I wasn't messing up the splines.
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You can get stainless Phillips screws in black oxide from McMaster-Carr if you're going down the rabbit hole of replacing them all. I used these all over the front trunk area and random other places. Just measure the thread lengths on your old screws beforehand so you know how long to get. The regular mild steel black screws only hold up for so long before they start to get rusty.
https://dmctalk.org/attachment.php?a...4&d=1772117324
You can also get black stainless for all the screws on the exterior for the turn signal lenses, marker lights, tail lights, etc. but I think it's cheaper to buy one of the black stainless screw kits from one of the vendors rather than buy them all individually.
Well, the penitrating fluid must have done something over night.
This morning I put the Allen socket in the torsion rod on my breaker bar and barely put any CCW pressure on it and "POP" it moved.
It was a five minute fight of wiggling CCW/CW while pulling on the rod as hard as I could but eventually it came out.
https://uploads.tapatalk-cdn.com/202...1dc93b127b.jpg
Now I can get in there better to clean, seal, and paint.
https://uploads.tapatalk-cdn.com/202...a994393f88.jpg
I tested the rod with a magnet and it is magnetic so if they are S.S. it must not be pure. So should I be painting these with a light coat of paint or wipe down with oil?
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It looks like I got the inside of the roofbox pretty well aside from the ceiling of it in some areas.
https://youtu.be/QuCl05CjGw8?si=hadA17RGDmtEZTz-
Next up is the 3M Body Cavity Wax.
The paint is not fully dried yet though.
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Worked on the car for an hour today.
Drilled a bunch of 1/4" holes and put in aluminum rivets for some added insurance.
https://uploads.tapatalk-cdn.com/202...d857b7ed27.jpghttps://uploads.tapatalk-cdn.com/202...65298019e5.jpghttps://uploads.tapatalk-cdn.com/202...5b450c12ba.jpghttps://uploads.tapatalk-cdn.com/202...4c90e49947.jpghttps://uploads.tapatalk-cdn.com/202...f940385f37.jpg
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